Strength improvement via coating of a cylindrical hole by layer-by-layer assembled polymer particles

Negatively charged colloidal poly(methyl methacrylate-co-butyl acrylate) (P(MMA-BA)) particles and positively charged dissolved poly(ethyleneimine) (PEI) were adsorbed onto a cement block using a layer-by-layer (LBL) assembly technique. The block was fashioned so as to have a cylindrical hole running from one face to another along the long axis of the rectangular block, and a fluid containing either of the two charged materials was pumped through the block. The result was a film tens of micrometers thick, and the pressure required to crack the cement block was measured after one end of the hole was sealed. Latex particles with a T(g) near the use temperature showed the maximum improvement in the cracking stress of the blocks. In a multilayer coating with identically sized particles, the cracking stress of the blocks increased to an improvement of 25% and then dropped off with increasing number of layers, even though the relationship between film thickness and the number of layers was linear. An improvement of about 30% in the cracking stress of the coated blocks was obtained when using multiple layers with different particle sizes. The effects of the number of layers and particle size on the cracking stress suggest that both the morphology and the thickness of the film play a role in performance. Tests done under confinement, e.g., with an external stress applied to the outside of the blocks, suggest that not only does a film-forming mechanism contribute to performance but that filling of microcracks in the rock may also play a role.