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Ergonomic best practices in masonry: regional differences, benefits, barriers, and recommendations for dissemination

Jennifer Hess1, Marc Weinstein, Laura Welch

  • 1Labor Education and Research Center, University of Oregon, Eugene, Oregon 97403, USA. jhessdc@gmail.com

Related Concept Videos

Masonry in Cold and Hot Weather Conditions01:21

Masonry in Cold and Hot Weather Conditions

In cold weather, masonry construction requires specific precautions to ensure mortar does not freeze before curing, as this can significantly weaken its strength and watertightness. Mortar temperature should be maintained between 60°F and 80°F to support proper hydration and curing. Below 40°F, mortar water must be heated, but should not exceed 120°F as high temperatures can reduce mortar's compressive and bond strength.
Other key practices include keeping masonry units and sand dry and...
Expansion and Contraction in Masonry Walls01:19

Expansion and Contraction in Masonry Walls

Masonry walls are subject to slight expansion and contraction due to variations in temperature and moisture. Thermal movement in masonry is relatively straightforward to measure and plan for. On the other hand, moisture movement poses more of a challenge. New clay masonry units typically absorb water and expand over time under normal environmental conditions. Conversely, new concrete masonry units tend to shrink as they lose the excess moisture acquired during their production process.
To...
Thermal Insulation in Masonry Walls01:22

Thermal Insulation in Masonry Walls

In hot, dry climates, the thermal mass of masonry walls can be beneficial, absorbing heat during the day and releasing it at night, thereby stabilizing indoor temperatures. However, in most other climates, additional insulation is necessary to enhance thermal resistance.
External insulation can be applied using an Exterior Insulation and Finish System (EIFS), which involves affixing panels of plastic foam to the wall and covering them with a polymeric stucco reinforced with glass fiber mesh.
Mortar Joints in Brick Masonry01:25

Mortar Joints in Brick Masonry

Mortar joints play a critical role in brick masonry, filling the spaces between brick to bind them together and provide structural integrity and strength. The thickness of these joints is variable, typically ranging from less than one-fourth inch to over half an inch, based on structural needs and specific applications.
The process of joint tooling is implemented as the mortar begins to harden. This technique involves compacting and shaping the mortar to enhance both the appearance and the...
Mortar Joint Deterioration in Masonry01:13

Mortar Joint Deterioration in Masonry

Mortar joint deterioration is a significant concern in masonry structures, with water accumulation in the joints leading to damage from freeze-thaw cycles. The repeated expansion of water during freezing and its melting during thawing develop and propagate cracks in the masonry joints. Eventually, this leads to the spalling of mortar from the joints, loosening masonry units and weakening the structure. The deteriorated mortar joints are also vulnerable to moisture intrusion into the walls.
The...
Masonry01:28

Masonry

Masonry, known for its strength, durability, and aesthetic versatility, encompasses construction with solid stone or man-made units like bricks, clay tiles, terra cotta, and concrete blocks, combined to form structures like walls, floors, and arches. These units are placed in a systematic fashion, known as coursing, and are bound together using mortar—a mixture typically made of water, cement, and sand.
The process of building with masonry is hands-on and can be executed with basic tools. A...