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Challenges in Rheological Characterization of Highly Concentrated Suspensions — A Case Study for Screen-printing Silver Pastes
Published on: April 10, 2017
Assessment of rheological methods for a correlation to sludge filterability
M Marinetti1, S K Dentel, F Malpei
1DIIAR Department, Politecnico di Milano, piazza Leonardo da Vinci 32, 20133 Milano, Italy. mauro.marinetti@polimi.it
Water Research
|July 20, 2010
Summary
Sludge conditioning aims for good dewaterability by balancing cake porosity and erosion resistance. However, common rheological tests do not reliably predict full-scale sludge dewatering performance.
Area of Science:
- Environmental Engineering
- Chemical Engineering
- Materials Science
Background:
- Effective sludge dewatering is crucial for wastewater treatment, impacting operational costs and efficiency.
- Sludge conditioning aims to optimize dewaterability by altering floc structure and rheology.
- Previous studies suggest a link between sludge rheology and dewatering, but strong correlations remain elusive.
Purpose of the Study:
- To investigate the correlation between sludge rheological properties and dewatering performance.
- To determine if commonly used rheological tests can predict full-scale dewaterability.
- To assess the influence of shear and normal stresses on sludge filterability.
Main Methods:
- Application of standard rheological tests (e.g., yield stress, storage modulus) to conditioned sludges.
- Performance of dewatering tests, including high-pressure filtration.
- Analysis of correlations between rheological parameters and filterability metrics.
Main Results:
- Significant correlations were observed between rheological parameters like yield stress and specific energy.
- No direct correlation was found between measured rheological properties and sludge filterability.
- High-pressure filtration results showed an indirect relationship, indicating a threshold shear strength for improved filterability.
Conclusions:
- Commonly employed rheological tests are unlikely to accurately predict full-scale sludge dewatering performance.
- A minimum shear strength is necessary for effective dewatering, but exceeding this threshold offers no additional benefit.
- Further research may be needed to identify more predictive rheological or structural indicators for sludge dewaterability.

