Ultrasound for wool dyeing and finishing

The effects of ultrasound at 35-39 kHz on several wool dyeing and finishing processes have been investigated as a way of reducing environmental impact. Ultrasound improved the effectiveness of cleaning scoured wool in water and to a lesser extent in water-nonionic surfactant. Scanning electron microscopy did not indicate any surface damage. Fluorescence microscopy revealed increased levels of sulphydryl groups on the wool surface suggesting ultrasound caused the removal of thioester-bound lipids. Ultrasound pre-treatment increased the effectiveness of subsequent oxidative-reductive bleaching, but had no effect on the uptake of acid levelling and acid milling dyes. The pre-treatment retarded the uptake of reactive dye, possibly by increasing the crystallinity of the fibre or removing surface bound lipids. Ultrasound did not improve dyeing under conditions that are currently used in industry, but did show potential to reduce the chemical and energy requirements of dyeing wool with reactive and acid milling dyes, but not acid levelling dyes.