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Published on: August 9, 2022
Package selection for moisture protection for solid, oral drug products.
Kenneth C Waterman1, Bruce C MacDonald
1Pfizer Global Research and Development, Eastern Point Road, Groton, Connecticut 06340, USA. ken.waterman@pfizer.com
Selecting appropriate packaging for solid oral drugs involves assessing moisture protection for chemical and physical stability. This method predicts drug stability over time by calculating internal relative humidity and using stability assessment programs.
Area of Science:
- Pharmaceutical Sciences
- Materials Science
- Chemical Engineering
Background:
- Solid oral drug products require careful packaging to maintain chemical and physical stability.
- Moisture ingress is a primary concern affecting drug product shelf-life and efficacy.
- Existing methods for packaging selection often lack a quantitative approach to moisture management.
Purpose of the Study:
- To present a systematic approach for selecting optimal packaging for solid oral drug products.
- To integrate chemical and physical stability considerations with moisture protection.
- To provide a scientifically-based method for packaging selection and evaluation.
Main Methods:
- Quantifying initial moisture content of dosage form components.
- Calculating moisture transfer using moisture vapor transfer rate (MVTR).
- Estimating internal relative humidity (RH) using moisture sorption isotherms and desiccants.
- Predicting chemical stability via an Arrhenius equation and Accelerated Stability Assessment Program (ASAP).
- Defining physical stability thresholds based on critical RH levels.
Main Results:
- A comprehensive methodology for predicting drug product stability within various packaging configurations.
- Integration of moisture dynamics, desiccant performance, and drug degradation kinetics.
- A framework for assessing the impact of storage conditions and packaging changes on stability.
- Recommendations for maintaining physical dosage form integrity based on RH thresholds.
Conclusions:
- The described process enables scientifically-driven packaging selection for solid oral drug products.
- This approach allows for explicit accounting of the effects of storage conditions and packaging modifications.
- It provides a robust tool for ensuring long-term drug product quality and safety.
Related Concept Videos
Oral Drug Delivery Systems: Introduction
Factors Influencing Drug Absorption: Pharmaceutical Parameters
Drug Delivery Systems: Different Types
Oral Drug Delivery Systems: Delayed-Release Systems
Pharmaceutical Alternatives: Polymorphic Form-Related and Particle Size-Related Therapeutic Nonequivalence
Oral Drug Delivery Systems: Continuous-Release Systems

