A fast and simple method to fabricate circular microchannels in polydimethylsiloxane (PDMS)
Mohamed Abdelgawad1, Chun Wu, Wei-Yin Chien
1Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada.
Lab on a Chip
|November 17, 2010
Summary
Researchers developed a simple method to create circular microchannels in polydimethylsiloxane (PDMS) using pressurized air. This technique offers precise control over channel diameter for various microfluidic applications, including cell trapping.
Area of Science:
- Materials Science
- Microfluidics
- Biotechnology
Background:
- Standard soft-lithography typically produces rectangular microchannels.
- Achieving circular microchannels is crucial for specific microfluidic applications, such as optimizing cell behavior studies.
Purpose of the Study:
- To present a straightforward method for fabricating circular microchannels in polydimethylsiloxane (PDMS).
- To enable precise control over microchannel dimensions for enhanced microfluidic device performance.
Main Methods:
- Fabrication of rectangular microchannels using soft-lithography.
- Application of a liquid polydimethylsiloxane (PDMS) coating on the inner walls via a pressurized air stream.
- Curing the coated layer through baking to solidify the circular cross-section.
Main Results:
- Successfully fabricated circular microchannels with diameters ranging from micrometres to hundreds of micrometres.
- Demonstrated the method's efficacy in both straight channels and complex microchannel networks.
- Developed design curves to guide the selection of coating conditions for desired diameters.
Conclusions:
- The presented method provides a simple, effective, and controllable way to produce circular microchannels in PDMS.
- Circular microchannels show potential for improved performance in applications like cell trapping compared to square channels.

