Self-organization of nanoscale multilayer liquid metal films: experiment and theory

Surfaces made from composite nanostructured materials are potential multifunctional platforms for detection, sensing, and energy harvesting in biological and inorganic systems. However, robust and cost-effective synthesis routes are required to create the required arrays of nanostructures with tailorable size, morphology, and composition. Here we show that self-organization via spontaneous pattern formation in nanometer thick bilayer liquid films could lead to such nanostructure arrays. Experimentally, bilayers of immiscible metallic liquids show different self-organized patterning characteristics based on their order of arrangement on a substrate. Energy rate theory based on equating the rate of free energy change to viscous dissipation was used to explain this result. The different bilayer arrangements change the signs of intermolecular interactions, which changes the mode of coupled deformations and the patterning characteristics. Patterning length scale characteristics from nanosecond pulsed laser induced self-organization of Ag and Co liquids on SiO₂ substrate were in good agreement with theory.