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Correcting diacetyl concentrations from air samples collected with NIOSH method 2557
Jean Cox-Ganser1, Gary Ganser, Rena Saito
1Division of Respiratory Disease Studies, National Institute for Occupational Safety and Health, Centers for Disease Control and Prevention, 1095 Willowdale Road, Morgantown, WV 26505–2888, USA. jjc8@cdc.gov
Journal of Occupational and Environmental Hygiene
|January 14, 2011
Summary
Air samples collected using NIOSH Method 2557 may underestimate diacetyl (2,3-butanedione) exposure due to humidity. A new correction procedure adjusts historical diacetyl concentrations for accurate risk assessment.
Area of Science:
- Occupational Health and Safety
- Industrial Hygiene
- Analytical Chemistry
Background:
- Diacetyl (2,3-butanedione) is used as a flavoring agent and linked to bronchiolitis obliterans.
- NIOSH Method 2557 was used for workplace diacetyl monitoring but may underestimate concentrations.
- Accurate exposure assessment is crucial for evaluating respiratory health risks.
Purpose of the Study:
- To investigate the impact of humidity and storage duration on diacetyl recovery using NIOSH Method 2557.
- To develop a mathematical correction procedure for historical diacetyl exposure data.
- To enable more accurate quantitative risk assessment for diacetyl exposure.
Main Methods:
- Experimental air samples were collected in a controlled test atmosphere with variable humidity and temperature.
- Samples were analyzed using NIOSH Method 2557, and results compared to theoretical concentrations.
- Nonlinear models were fitted to experimental data to identify factors affecting diacetyl recovery.
Main Results:
- Absolute humidity, diacetyl concentration, and sample storage duration significantly affected diacetyl recovery.
- Sampling flow rate had a smaller impact on diacetyl recovery.
- A mathematical correction procedure was derived based on these factors.
Conclusions:
- A correction procedure can improve the accuracy of historical diacetyl exposure data obtained with NIOSH Method 2557.
- This correction allows for more reliable quantitative risk assessments of diacetyl-related health effects.
- Accurate exposure data is essential for protecting worker health in industries using diacetyl.

