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Manufacturing of Three-dimensionally Microstructured Nanocomposites through Microfluidic Infiltration
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Manufacturing polymer/carbon nanotube composite using a novel direct process.

C-D Tran1, S Lucas, D G Phillips

  • 1Computational Engineering and Science Research Centre (CESRC), Faculty of Engineering and Surveying, University of Southern Queensland, Toowoomba, QLD 4350, Australia. canh-dung.tran@usq.edu.au

Nanotechnology
|February 25, 2011
PubMed
Summary

A new direct process creates polymer carbon nanotube (CNT) composite yarns with highly aligned CNTs using a modified dry spinning method. This method simplifies manufacturing and yields reinforced composites for diverse engineering applications.

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Area of Science:

  • Materials Science
  • Polymer Chemistry
  • Nanotechnology

Background:

  • Manufacturing polymer-carbon nanotube (CNT) composites often requires complex steps for CNT alignment and dispersion.
  • Achieving high CNT alignment within a polymer matrix is crucial for enhancing composite properties.

Purpose of the Study:

  • To develop a direct and simplified process for manufacturing polymer CNT-based composite yarns.
  • To achieve high alignment of CNTs within the polymer matrix during yarn production.
  • To create polymer CNT composites with tunable mechanical properties for various engineering applications.

Main Methods:

  • A modified dry spinning method was employed for direct manufacturing of polymer CNT composite yarns.
  • The process involved combining an aligned CNT structure with a polymer resin, followed by curing and polymerization under stress.
  • Characterization included scanning electron microscopy (SEM) with focused-ion-beam (FIB), dynamic mechanical analysis (DMA), and Fourier transform infrared spectrometry (FTIR).

Main Results:

  • The modified dry spinning process successfully produced polymer CNT composite yarns with a highly aligned CNT bundle structure.
  • The integrated CNT structure acted as reinforcement within the polymer matrix, obviating the need for separate alignment treatments.
  • The resulting composites exhibited tunable mechanical properties suitable for various engineering specifications.

Conclusions:

  • A direct and efficient method for producing aligned polymer CNT composite yarns has been established.
  • This process simplifies the manufacturing of high-performance polymer CNT composites.
  • The developed technique offers a versatile platform for creating tailored composite materials by utilizing different polymer resins.