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Computer-aided methods in bespoke breast prosthesis design and fabrication.

D Eggbeer1, P Evans

  • 1The National Centre for Product Design and Development Research, University of Wales Institute, Cardiff, UK. deggbeer-pdr@uwic.ac.uk

Proceedings of the Institution of Mechanical Engineers. Part H, Journal of Engineering in Medicine
|March 9, 2011
PubMed
Summary

This study introduces a novel method for creating custom external breast prostheses using computer-aided design (CAD) and 3D printing. This approach ensures a precise fit and natural appearance for mastectomy patients.

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Area of Science:

  • Biomedical Engineering
  • Medical Device Design
  • Prosthetics

Background:

  • Mastectomy patients often require external breast prostheses.
  • Existing prostheses may lack a precise fit and natural aesthetic.
  • Customization can significantly improve patient comfort and satisfaction.

Purpose of the Study:

  • To present a novel method for fabricating bespoke external breast prostheses.
  • To demonstrate the application of computer-aided design (CAD) and rapid prototyping in prosthesis creation.
  • To achieve a personalized fit and appearance for post-mastectomy patients.

Main Methods:

  • Photogrammetry was used to capture breast and defect site geometry.
  • CAD software generated a digital prosthesis model based on captured data.

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  • A two-part mold was designed and fabricated using rapid prototyping.
  • A color-matched prosthesis was created using platinum-cured silicone.

    • Main Results:

    • A digital prosthesis model was successfully generated.
    • A custom-fit prosthesis with a matching surface to the defect site was designed.
    • Rapid prototyping enabled the fabrication of a two-part mold.
    • A color-matched silicone prosthesis was produced.

    Conclusions:

    • Computer-aided design and rapid prototyping offer a viable method for creating bespoke external breast prostheses.
    • This technique allows for precise customization, improving fit and aesthetics.
    • The developed method holds potential for enhancing the quality of life for mastectomy patients.