Role of inter-diffusion on the crystallization dynamics in polyethylene/poly(ethylene-alt-propylene) blend system

Influence of inter-diffusion on the crystallization dynamics in polyethylene/poly(ethylene-alt-propylene) (PE/PEP) blends was studied by a combination of optical microscopy (OM), differential scanning calorimetry (DSC), and Fourier transform infrared spectroscopy (FTIR). OM measurements showed that the crystal nuclei may be first generated at phase separated interface where concentration fluctuation is greatly enhanced in the temperature quench process. After the formation of crystal nuclei, the only crystallizable components, PE chains, are necessary to reach the nucleation site via inter-diffusion to continue the secondary nucleation and growth process. DSC showed that there is only one 96 °C crystallization peak when PE (M(W) = 52 kg/mol) is blended with low molecular weight PEP (M(W) = 32 kg/mol); while there are two crystallization peaks, which are 96 °C and 72 °C, respectively, when the same PE is blended with high molecular weight PEP (M(W) = 110 kg/mol). The origin of the 72 °C crystallization peak was studied by DSC isothermal crystallization and time resolved FTIR. It was proved that the 72 °C crystallization peak is resulted from the smaller inter-diffusion coefficient in the PEP-rich region. Both slow mode theory and fast mode/constraint release models of inter-diffusion can be used to explain the smaller inter-diffusion coefficient in the PEP-rich region, which dynamically results in the disappearance of the 72 °C crystallization peak after isothermal crystallization at 90 °C for 60 min. Therefore, inter-diffusion plays an important role on crystallization dynamics in multi-component and multi-phase polymeric blends.