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Updated: May 29, 2026

Measuring the Complete-arch Distortion of an Optical Dental Impression
Published on: May 30, 2019
Marginal accuracy and internal fit of machine-milled and cast titanium crowns
Hyun-Sook Han1, Hong-So Yang, Hyun-Pil Lim
1Department of Prosthodontics, School of Dentistry, Chonnam National University, Gwang-Ju, South Korea.
Statement Of Problem:
Titanium is an alternative tooth restorative material because of a its biocompatibility and mechanical properties. However, there is little information on the marginal accuracy of a complete titanium crown with different margin configurations.
Purpose:
This study examined the effect of fabrication method and margin configuration on the marginal and internal fit of complete titanium crowns.
Material And Methods:
An acrylic resin maxillary first molar was prepared with shoulder (buccal), chamfer (palatal), and knife edge (proximal) margin configurations. Forty crowns were produced and then divided into 2 groups according to the manufacturing method (casting method or CAD/CAM technique) (n=20). Each crown was luted to the original stone die with zinc phosphate cement. The margin of the crown, center point of the axial wall, and occlusal area were measured with a 3-dimensional measuring microscope. An independent t-test (internal gap) and repeated measures 2-way ANOVA (marginal gap) were used for statistical analysis (α=.05).
Results:
The mean marginal gap of the cast group was significantly smaller than that of the CAD/CAM group (P<.001). The margin configuration affected the measured marginal discrepancy (P<.001). In both groups, the mean marginal gap of the chamfer and shoulder margin was significantly smaller than that of the knife-edge margin (P<.001).
Conclusions:
Castings-produced titanium crowns with a better marginal fit than the CAD/CAM technique. The knife-edge margin exhibited the greatest marginal discrepancy.
