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Updated: May 28, 2026

Process Development for the Spray-Drying of Probiotic Bacteria and Evaluation of the Product Quality
Published on: April 7, 2023
Development of a novel probiotic delivery system based on microencapsulation with protectants
Song Chen1, Qian Zhao2, Lynnette R Ferguson3
1School of Pharmacy, University of Auckland, Auckland, New Zealand.
Small microcapsules can deliver probiotics effectively if enhanced with protective agents like sucrose and lecithin. These additions significantly improve probiotic survival against gastrointestinal challenges.
Area of Science:
- Biotechnology
- Microbiology
- Food Science
Background:
- Probiotic health benefits are limited by gastrointestinal (GI) tract bio-barriers.
- Sub-100 μm microcapsules have shown limited effectiveness for viable probiotic delivery.
Purpose of the Study:
- To enhance the survival of probiotics delivered via sub-100 μm microcapsules.
- To investigate the protective effects of sucrose and lecithin on probiotics in simulated GI conditions.
Main Methods:
- Encapsulation of four probiotic strains in chitosan-alginate microcapsules (sub-100 μm).
- Addition of sucrose and lecithin to the microcapsule wall material.
- Assessment of probiotic survival in simulated gastric acid and bile salt conditions.
Main Results:
- Sucrose enhanced probiotic survival in gastric acid by energizing F1F0-ATPases.
- Lecithin vesicles reduced viability loss under elevated bile salt concentrations.
- Three of four probiotic strains showed significant survival (>8 hours) in reinforced microcapsules, with a less than 1-log drop in viable count.
Conclusions:
- Sub-100 μm microcapsules are viable delivery vehicles for probiotics when fortified with appropriate protectants.
- Sucrose and lecithin significantly improve probiotic viability against GI tract stresses.
- Enhanced microcapsules offer a promising strategy for effective probiotic oral delivery.
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