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Updated: May 26, 2026

Micro-masonry for 3D Additive Micromanufacturing
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Imbricate scales as a design construct for microsystem technologies.

Seok Kim1, Yewang Su, Agustin Mihi

  • 1Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801, USA.

Small (Weinheim an Der Bergstrasse, Germany)
|December 20, 2011
PubMed
Summary
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Researchers created flexible, fault-tolerant microsystems using imbricate designs, mimicking nature. This advanced manufacturing approach enables novel applications by combining diverse materials like silicon and photonic scales.

Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Microsystems Technology

Background:

  • Imbricate (overlapping) plate designs are prevalent in nature and engineered systems, offering mechanical flexibility and fault tolerance.
  • These architectures provide multifunctional capabilities, even with rigid components and full areal coverage.

Purpose of the Study:

  • To realize imbricate plate designs in microsystems technology.
  • To explore advanced manufacturing techniques for creating these heterogeneous architectures.
  • To analyze the mechanical behavior and derive design principles for imbricate microsystems.

Main Methods:

  • Utilized deterministic materials assembly via advanced transfer printing.
  • Fabricated heterogeneous imbricate architectures combining silicon, photonic, and plasmonic scales.

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  • Employed analytical and computational mechanics modeling to study stress and strain distributions.

    • Main Results:

    • Successfully demonstrated imbricate microsystem designs with varied anchoring strategies (center or edge).
    • Investigated architectures on diverse substrates, including elastomers and silicon wafers.
    • Identified stress and strain distributions under deformation, providing insights into mechanical performance.

    Conclusions:

    • Imbricate designs can be effectively manufactured for microsystems using advanced transfer printing.
    • The study provides foundational understanding and design rules for flexible, fault-tolerant imbricate microsystems.
    • This work opens avenues for novel multifunctional devices leveraging bio-inspired architectures.