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Quantification of mass transfer during spheronisation.

Martin Koester1, Markus Thommes

  • 1Institute of Pharmaceutics and Biopharmaceutics, Heinrich-Heine-University, Universitaetsstrasse 1, 40225, Duesseldorf, Germany. markus.thommes@uni-duesseldorf.de

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Summary

This study reveals that mass transfer between pellets is a key mechanism in spheronisation, a pharmaceutical process. The novel mass transfer fraction (MTF) parameter quantifies this phenomenon, showing significant material involvement in pellet formation.

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Area of Science:

  • Pharmaceutical Technology
  • Materials Science

Background:

  • Extrusion spheronisation is a standard pharmaceutical technique for producing spherical pellets.
  • Existing models often overlook particle adhesion and mass transfer during spheronisation.
  • This study addresses the neglected mechanism of mass transfer between pellets.

Purpose of the Study:

  • To quantify the mass transfer occurring between pellets during the spheronisation process.
  • To introduce and validate a new parameter, the mass transfer fraction (MTF).
  • To investigate the influence of formulation components and water content on mass transfer.

Main Methods:

  • Systematic variation of pelletisation aids (microcrystalline cellulose, kappa-carrageenan), drugs (acetaminophen, ibuprofen), and water content.
  • Definition and application of the novel "mass transfer fraction" (MTF) parameter.
  • Quantification of mass transfer dynamics during the spheronisation of pharmaceutical granules.

Main Results:

  • The mass transfer fraction (MTF) ranged from 0.10 to 0.52 across all formulations, indicating substantial material exchange.
  • Pelletisation aids demonstrated similar MTF values irrespective of the drug incorporated.
  • Microcrystalline cellulose formulations showed an increased MTF with higher water content.

Conclusions:

  • Mass transfer between pellets is a critical, previously underestimated, mechanism in the spheronisation process.
  • The MTF parameter provides a quantifiable measure for assessing mass transfer during pellet formation.
  • Formulation composition and hydration significantly influence the extent of mass transfer in spheronisation.