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Ibuprofen-loaded calcium stearate pellets: drying-induced variations in dosage form properties
Simone Schrank1, Aden Hodzic, Andreas Zimmer
1Institute of Pharmaceutical Sciences, Department of Pharmaceutical Technology, University of Graz, Graz, Austria.
Drying significantly impacts oral dosage form properties, altering drug release rates by up to 100%. This study highlights how drying conditions, not drug distribution, affect pellet porosity and dissolution profiles.
Area of Science:
- Pharmaceutical Sciences
- Materials Science
Background:
- Oral dosage pellets are commonly manufactured using extrusion/spheronization followed by drying.
- The drying step is often considered to have minimal impact on final pellet properties, leading to limited research in this area.
Purpose of the Study:
- To investigate the influence of different drying techniques on the properties of calcium stearate/ibuprofen pellets.
- To evaluate the impact of drying on in vitro drug release characteristics.
Main Methods:
- Calcium stearate/ibuprofen pellets (20% ibuprofen) were prepared via wet extrusion/spheronization.
- Desiccation, fluid-bed drying, and lyophilization were employed for granulation liquid removal.
- In vitro dissolution behavior, drug distribution, pellet porosity, and pore size were analyzed.
Main Results:
- Drying techniques dramatically altered in vitro dissolution behavior, with drug release rates varying up to 100%.
- No polymorphic transitions of ibuprofen were observed during drying.
- While drug distribution remained homogeneous, pellet porosity and pore sizes were significantly modified by the drying process.
Conclusions:
- The drying process is a critical step that significantly influences the final properties and release profiles of oral dosage pellets.
- Understanding and controlling drying conditions are essential for achieving desired drug release characteristics.
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