Single crystalline β-SiAlON nanowhiskers: preparation and enhanced properties at high temperature

Single crystalline β-SiAlON (z = 1.0) nanowhiskers with uniform morphology were prepared using a reaction sintering method at 1773 K for 6 h under flowing nitrogen atmosphere. The as-synthesized whiskers were well-crystallized with about 100-200 nm in diameter and a few hundred microns in length. According to the thermodynamic calculation, Al(g) and SiO(g) are important intermediate reactants to synthesize β-SiAlON whiskers. In the experiment, the two phases was controlled by changing the flow rate of nitrogen to make β-SiAlON whiskers grow in a stable way. The formation of β-SiAlON whiskers occurred through a vapor-solid (VS) mechanism. SiAlON was found to grow as a single crystal whisker from the (10 ̅10) plane of the granule. Furthermore, an enhanced oxidation resistance for β-SiAlON whiskers at high temperature was also observed using the thermogravimetry method (TG), demonstrating that β-SiAlON whiskers with uniform morphology is a promising candidate as a reinforcing agent in composite.