Sterilization of bone allografts by microwave and gamma radiation

Bone allografts are used to enhance healing in osteotomies, arthrodesis, fractures and to replace bone loss resulting from tumour or trauma. However, a major concern associated with the bone allografts is the potential for disease transmission. Various sterilization techniques have been developed to prevent infection through allografts. This study was undertaken with the aim of exploring the use of microwave radiation for sterilization of bone allografts and to compare with gamma radiation sterilization.

Bone allografts were processed from femoral heads obtained from living donors. The effect of microwave and gamma radiation on the bacteria isolated from bone allograft was evaluated. The microwave radiation treatment was performed at 2450 MHz (frequency) for varying lengths of time at maximum power 900 Watts (W). Viability of three Gram-positive bacteria - Bacillus subtilis, Corynebacterium, Staphylococcus aureus and three Gram-negative bacteria - Escherichia coli, Klebsiella pneumoniae and Pseudomonas aeruginosa was examined after irradiation of bacterial suspensions and contaminated processed bone allografts. The sterility test of microwave and gamma irradiated bone allograft was carried out in accordance with ISO (International Organization for Standardization) 11737-2.

Microwave irradiation (2450 MHz and 900 W) of bacterial isolates resulted in complete inactivation within 60 seconds. The contaminated bone samples showed no growth of organisms after 2 minutes of exposure to microwave irradiation. No viable counts were detected in bone grafts inoculated with Gram-negative bacterial species on gamma irradiation to a dose of 15 kGy. Bones contaminated with Gram-positive bacteria required a higher dose of 20 kGy for complete inactivation.

The study shows that sterilization of contaminated femoral head bone allografts can be achieved by short exposure of 2 min to 2450 MHz and 900 W microwave radiation.