Bio-inspired dental multilayers: effects of layer architecture on the contact-induced deformation

The ceramic crown structures under occlusal contact are idealized as flat multilayered structures that are deformed under Hertzian contact loading. Those multilayers consist of a crown-like ceramic top layer, an adhesive layer and the dentin-like substrate. Bio-inspired design of the adhesive layer proposed functionally graded multilayers (FGM) that mimic the dentin-enamel junction in natural teeth. This paper examines the effects of FGM layer architecture on the contact-induced deformation of bio-inspired dental multilayers. Finite element modeling was used to explore the effects of thickness and architecture on the contact-induced stresses that are induced in bio-inspired dental multilayers. A layered nanocomposite structure was then fabricated by the sequential rolling of micro-scale nanocomposite materials with local moduli that increase from the side near the soft dentin-like polymer composite foundation to the side near the top ceramic layer. The loading rate dependence of the critical failure loads is shown to be well predicted by a slow crack growth model, which integrates the actual mechanical properties that are obtained from nanoindentation experiments.