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Related Experiment Video

Updated: May 18, 2026

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
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3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects

Published on: August 4, 2020

Next generation orthopaedic implants by additive manufacturing using electron beam melting.

Lawrence E Murr1, Sara M Gaytan, Edwin Martinez

  • 1Department of Metallurgical and Materials Engineering, The University of Texas at El Paso, El Paso, TX 79968, USA.

International Journal of Biomaterials
|September 8, 2012
PubMed
Summary

Electron beam melting (EBM) enables fabrication of porous orthopedic implants from titanium and cobalt alloys. These patient-specific implants offer optimal stiffness for bone ingrowth and stress shielding.

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Area of Science:

  • Biomaterials Engineering
  • Orthopaedic Surgery
  • Additive Manufacturing

Background:

  • Porous metallic implants are crucial for orthopaedic applications, aiming to improve bone integration and reduce stress shielding.
  • Electron Beam Melting (EBM) is an advanced additive manufacturing technique with potential for creating complex implant geometries.

Purpose of the Study:

  • To demonstrate the fabrication of monolithic orthopaedic implant components with porous structures using EBM.
  • To evaluate the mechanical properties, specifically stiffness and relative density, of Ti-6Al-4V and Co-29Cr-6Mo alloys for implant design.
  • To explore the potential for creating patient-specific, multifunctional implants.

Main Methods:

  • Fabrication of knee and hip implant components with open-cellular (mesh and foam) and solid structures using EBM.

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Additive Manufacturing of Functionally Graded Ceramic Materials by Stereolithography
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Additive Manufacturing of Functionally Graded Ceramic Materials by Stereolithography

Published on: January 25, 2019

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Last Updated: May 18, 2026

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
08:15

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects

Published on: August 4, 2020

Additive Manufacturing of Functionally Graded Ceramic Materials by Stereolithography
06:53

Additive Manufacturing of Functionally Graded Ceramic Materials by Stereolithography

Published on: January 25, 2019

  • Characterization of microstructures and mechanical properties of Ti-6Al-4V and Co-29Cr-6Mo alloy prototypes.
  • Analysis of stiffness versus relative density design plots for open-cellular structures.
  • Main Results:

    • Successful fabrication of monolithic porous structures in Ti-6Al-4V and Co-29Cr-6Mo alloys via EBM.
    • Demonstration that stiffness-compatible implants can be designed for optimal stress shielding and bone cell ingrowth.
    • Detailed characterization of the microstructural and mechanical properties of the fabricated alloy prototypes.

    Conclusions:

    • EBM is a viable method for producing patient-specific, monolithic orthopaedic implants with tailored porous architectures.
    • The study provides design guidance using stiffness-relative density plots for optimizing implant performance.
    • This technology holds significant implications for advancing orthopaedic implant design and patient outcomes.