Thickness and fit of mouthguards according to a vacuum-forming process

The purpose of this study was to examine the difference in the thickness and the fit of mouthguards fabricated with a vacuum-forming method of the mouthguard sheet material. The material used in this study was Sports Mouthguard (3.8 mm thickness). Two forming conditions were performed. In the first condition, the sheet was lowered over the working model after the vacuum was applied, and in the other trial, the sheet was lowered over the working model before the vacuum was applied. The sheets were formed using a vacuum former when the heated sheets hung 1.5 cm from the baseline. We measured the thickness and the fit of the mouthguard at the areas of the central incisor and first molar in both conditions. The difference of the thickness at the areas of the central incisor and first molar and the forming condition was analyzed by Two-way anova. The difference of the fit according to the forming conditions was analyzed by the Mann-Whitney U test. The results showed that the thickness of the mouthguard differed at the areas of the central incisor and first molar, but the thickness of the mouthguard did not differ according to the forming conditions. The fit of the mouthguard at the central incisor and first molar was significantly different between the forming conditions (P < 0.01 and P < 0.05). These results suggested that the fit of the mouthguard was the best without any deficiency of thickness when the vacuum was applied first and then the sheet was pressed onto the working model. These results may be useful in fabricating proper mouthguards.