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Plant-wide control: eco-efficiency and control loop configuration.

M T Munir1, W Yu, B R Young

  • 1Industrial Information & Control Centre (I2C2), Chemical and Materials Engineering Department, The University of Auckland, Auckland, New Zealand.

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|October 24, 2012
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Summary
This summary is machine-generated.

Engineers can now optimize industrial control loops for better eco-efficiency using the new exergy eco-efficiency factor. This thermodynamic approach aids in designing energy-efficient processes with reduced operational costs.

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Area of Science:

  • Chemical Engineering
  • Thermodynamics
  • Process Control

Background:

  • Growing importance of industrial process eco-efficiency.
  • Need to integrate control loop configuration with eco-efficiency metrics.
  • Limitations of existing methods in optimizing control for energy consumption.

Purpose of the Study:

  • Propose a novel measure for eco-efficiency in control loop configuration: the exergy eco-efficiency factor.
  • Utilize the thermodynamic concept of exergy for process analysis.
  • Guide process designers toward optimal control design for reduced operational costs.

Main Methods:

  • Development of the exergy eco-efficiency factor based on exergy analysis.
  • Integration of the factor with established control pairing techniques like Relative Gain Array (RGA) and Niederlinski Index (NI).
  • Implementation and validation through process simulation and dynamic simulation case studies.

Main Results:

  • The exergy eco-efficiency factor provides a thermodynamic basis for evaluating control configuration efficiency.
  • Combined use of the factor with RGA and NI leads to optimal control design.
  • Dynamic simulation results demonstrate the reliability and effectiveness of the proposed method.

Conclusions:

  • The exergy eco-efficiency factor is a valuable tool for enhancing industrial process eco-efficiency.
  • This approach facilitates the design of control systems that minimize energy consumption and operational costs.
  • The method offers a reliable pathway to achieving sustainable and cost-effective industrial operations.