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Updated: May 15, 2026

Fabricating Superhydrophobic Polymeric Materials for Biomedical Applications
Published on: August 28, 2015
Low-density polypropylene meshes coated with resorbable and biocompatible hydrophilic polymers as controlled release
Mar Fernandez-Gutierrez1, Enrique Olivares, Gemma Pascual
1Research, ICTP-CSIC, Biomaterials, Juan de la Cierva 3, Madrid 28006, Spain. marf@ictp.csic.es
Abstract:
The application of bioactive meshes in abdominal surgery for the repair of hernias is an increasing clinical activity in a wide sector of the population. The main secondary effect is the appearance of infections from bacteria, specifically Staphylococcus aureus and S. epidermidis. This paper describes the development and application of low-density polypropylene meshes coated with a biocompatible and resorbable polymer as a controlled release system of the antibiotic vancomycin. The polymeric coating (a non-cross-linked copolymer of 2-hydroxyethyl methacrylate and 2-acrylamido-2-methylpropanesulfonic acid) has a thickness of 14-15μm and contains 0.32mgcm(-2) of the antibiotic vancomycin. The in vitro experiments demonstrate the excellent inhibitory character of the coated meshes loaded with the antibiotic, following the standard protocol of inhibition of halo in agar diffusion test. This inhibitory effect is maintained for a relatively long period (at least 14days) with a low concentration of antibiotic. The acrylic polymer system regulates the release of the antibiotic with a rate of 24μgh(-1), due to its slow dissolution in the medium. Experiments in vivo, based on the implantation of coated meshes, demonstrate that the system controls the infection in the animal (rabbits) for at least 30days. The concentration of antibiotic in the blood stream of the rabbits was below the detection limit of the analytical technique (<1-2μgml(-1)), which demonstrates that the antibiotic is released in the local area of the implant and remains concentrated at the implantation site, without diffusion to the blood stream. The systems can be applied to other medical devices and implants for the application of new-generation antibiotics in a controlled release and targeted applications.
Insights
Bioactive meshes for hernia repair are coated with vancomycin antibiotic. This controlled release system prevents bacterial infections, showing sustained efficacy in vitro and in vivo without systemic diffusion.
Area of Science:
- Biomaterials Science
- Infectious Disease Research
- Surgical Innovation
Background:
- Bioactive meshes are increasingly used for hernia repair, but bacterial infections (Staphylococcus aureus, S. epidermidis) are a significant complication.
- Existing treatments for mesh infections are often limited in efficacy or duration.
- A need exists for advanced materials that can prevent or treat infections at the surgical site.
Purpose of the Study:
- To develop and evaluate a novel bioactive mesh system for controlled release of vancomycin to prevent surgical site infections.
- To assess the in vitro and in vivo efficacy of vancomycin-eluting meshes against common bacterial pathogens.
- To determine the release kinetics and systemic diffusion of vancomycin from the coated meshes.
Main Methods:
- Polypropylene meshes were coated with a biocompatible, resorbable polymer containing vancomycin (0.32mgcm(-2)).
- In vitro efficacy was tested using agar diffusion assays to assess the inhibitory halo.
- In vivo studies involved implanting coated meshes in rabbits to evaluate infection control and measure systemic vancomycin levels.
Main Results:
- In vitro tests demonstrated significant bacterial inhibition for at least 14 days.
- The polymer coating provided controlled vancomycin release at a rate of 24μgh(-1).
- In vivo implantation in rabbits showed infection control for at least 30 days, with blood vancomycin levels below detection limits (<1-2μgml(-1)).
Conclusions:
- Vancomycin-coated bioactive meshes offer a promising solution for preventing and controlling bacterial infections associated with hernia repair.
- The controlled, localized release of vancomycin minimizes systemic exposure and maximizes efficacy at the implant site.
- This technology holds potential for application in other medical devices requiring targeted antibiotic delivery.
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