Virtual walls based on oil-repellent surfaces for low-surface-tension liquids

Manipulating and controlling water-based aqueous solutions with the use of virtual walls is relatively simple compared to that of nonaqueous low-surface-tension liquids, which pose greater challenges to microfluidic devices. This letter reports a novel technique to form a virtual wall for various low-surface-tension liquids. A microfluidic channel with virtual walls has been made to guide low-surface-tension liquids by using a specially designed oil-repellent surface. Unlike generic superoleophobic surfaces, our oil-repellent surface exhibited strong repellency to the lateral flow of low-surface-tension liquids such as hexadecane and dodecane. A plasma-assisted surface micromachining process has been utilized to form the oil-repellent surface. The use of combined features of re-entrant geometries on the surface played an important role in promoting its repellence to the lateral flow of low-surface-tension liquids. We have successfully demonstrated how low-surface-tension liquids can be well confined by the virtual walls.