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Production of polymalic acid and malic acid by Aureobasidium pullulans fermentation and acid hydrolysis
Xiang Zou1, Yipin Zhou, Shang-Tian Yang
1College of Pharmaceutical Sciences, Southwest University, Chongqing, P.R. China.
Abstract:
Malic acid is a dicarboxylic acid widely used in the food industry and also a potential C4 platform chemical that can be produced from biomass. However, microbial fermentation for direct malic acid production is limited by low product yield, titer, and productivity due to end-product inhibition. In this work, a novel process for malic acid production from polymalic acid (PMA) fermentation followed by acid hydrolysis was developed. First, a PMA-producing Aureobasidium pullulans strain ZX-10 was screened and isolated. This microbe produced PMA as the major fermentation product at a high-titer equivalent to 87.6 g/L of malic acid and high-productivity of 0.61 g/L h in free-cell fermentation in a stirred-tank bioreactor. Fed-batch fermentations with cells immobilized in a fibrous-bed bioreactor (FBB) achieved the highest product titer of 144.2 g/L and productivity of 0.74 g/L h. The fermentation produced PMA was purified by adsorption with IRA-900 anion-exchange resins, achieving a ∼100% purity and a high recovery rate of 84%. Pure malic acid was then produced from PMA by hydrolysis with 2 M sulfuric acid at 85°C, which followed the first-order reaction kinetics. This process provides an efficient and economical way for PMA and malic acid production, and is promising for industrial application.
Insights
This study presents a new method for producing malic acid via polymalic acid (PMA) fermentation and hydrolysis. This efficient process overcomes limitations of direct malic acid fermentation, offering a promising route for industrial applications.
Area of Science:
- Biotechnology
- Biochemical Engineering
- Industrial Microbiology
Background:
- Malic acid is a valuable dicarboxylic acid and platform chemical derived from biomass.
- Direct microbial production of malic acid faces challenges like low yield and end-product inhibition.
Purpose of the Study:
- To develop a novel, efficient process for malic acid production.
- To overcome limitations associated with direct malic acid fermentation.
Main Methods:
- Screening and isolation of a polymalic acid (PMA)-producing Aureobasidium pullulans strain ZX-10.
- Optimization of PMA fermentation using free-cell and immobilized-cell (fibrous-bed bioreactor) strategies.
- Purification of PMA using anion-exchange resins.
- Acid hydrolysis of purified PMA to yield malic acid.
Main Results:
- Aureobasidium pullulans strain ZX-10 achieved high PMA titers (up to 144.2 g/L) and productivity (0.74 g/L/h) in fed-batch fermentation with immobilized cells.
- PMA purification yielded ~100% purity with an 84% recovery rate.
- Hydrolysis of PMA with sulfuric acid efficiently produced pure malic acid.
Conclusions:
- The developed two-step process (PMA fermentation followed by hydrolysis) is an efficient and economical alternative for malic acid production.
- This method effectively circumvents the end-product inhibition issues seen in direct malic acid fermentation.
- The process shows significant potential for industrial-scale malic acid manufacturing.
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