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Updated: May 10, 2026

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Face simulation system for complete dentures by applying rapid prototyping.

Hiroshi Katase1, Manabu Kanazawa, Masanao Inokoshi

  • 1Complete Denture Prosthodontics, Graduate School of Medical and Dental Sciences, Tokyo Medical and Dental University, Tokyo, Japan.

The Journal of Prosthetic Dentistry
|June 15, 2013
PubMed
Summary

This study found that face simulation for CAD/CAM dentures accurately predicts patient appearance after tooth arrangement adjustments. The refined simulation method significantly improved accuracy, making it clinically useful for complete denture fabrication.

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Area of Science:

  • Dental Technology
  • Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM)
  • Facial Simulation

Background:

  • Computer-aided design/computer-aided manufacturing (CAD/CAM) technology is increasingly used for complete denture fabrication.
  • The integration of face simulation programs into CAD/CAM workflows for dentures is promising but lacks validation.
  • The accuracy of existing face simulation programs for complete dentures is not well-established.

Purpose of the Study:

  • To evaluate the accuracy of a novel face simulation method for complete dentures.
  • To assess the reliability of simulating facial appearance after modifying artificial tooth arrangements in computer-fabricated dentures.

Main Methods:

  • Ten edentulous participants' facial data were integrated with denture data for simulation.
  • Facial data from participants wearing Rapid Prototyping (RP) dentures were compared to simulations.
  • Normal distances at ten anthropological points were calculated, and simulations were iteratively refined.

Main Results:

  • Initial simulations with differences exceeding 1 mm were improved.
  • The modified simulation successfully reduced normal distance differences to under 0.5 mm.
  • Statistical analysis using the Wilcoxon Signed Rank Test (α=.05) supported the findings.

Conclusions:

  • The face simulation method demonstrated high accuracy in predicting facial appearance for complete dentures.
  • The findings suggest this computer-based face simulation approach may be clinically valuable for denture fabrication.
  • This technology enhances the predictability and potentially the patient satisfaction with CAD/CAM dentures.