Fault detection in rotary blood pumps using motor speed response

Clinical acceptance of ventricular assist devices (VADs) as long-term heart failure therapy requires safe and effective circulatory support for a minimum of 5 years. Yet, VAD failure beyond 2 years of support is still a concern. Currently, device controllers cannot consistently predict VAD failure modes, and undetected VAD faults may lead to catastrophic device failure. To minimize this risk, a model-based algorithm for reliable VAD fault detection that only requires VAD revolutions per minute (rpm) was developed. The algorithm was tested using computer models of the human cardiovascular system simulating heart failure and axial flow (AF) or centrifugal flow (CF) VADs. Ventricular assist device rpm was monitored after a step down of motor current for normal and simulated fault conditions (>750 faults). The ability to detect fault conditions with 1%, 5%, and 10% rpm measurement noise was evaluated. All failure modes affected the VAD rpm responses to the motor current step down. Fault detection rates were >95% for AF and >89% for CF VADs, even with 10% rpm measurement noise. The VAD rpm responses were significantly altered by blood viscosity (3.5-6.2 cP), which should be accounted for in clinical application. The proposed VAD fault detection algorithm may deliver a convenient and nonintrusive way to minimize catastrophic device failures.