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Published on: November 14, 2025
Impact of small-scale geometric roughness on wetting behavior
Vaibhaw Kumar1, Jeffrey R Errington
1Department of Chemical and Biological Engineering, University at Buffalo, The State University of New York , Buffalo, New York 14260-4200, United States.
Small-scale surface roughness significantly impacts fluid wetting behavior. Macroscopic models fail below 10 fluid diameters due to confinement effects and evolving substrate interactions.
Area of Science:
- Surface science
- Fluid dynamics
- Materials science
Background:
- Understanding fluid behavior on rough surfaces is crucial for various applications.
- Existing models often assume macroscopic roughness, neglecting molecular-scale effects.
Purpose of the Study:
- To investigate how small-scale geometric substrate roughness influences fluid wetting.
- To determine the critical length scale at which macroscopic wetting models become unreliable.
Main Methods:
- Utilized molecular simulation to create roughness wetting diagrams.
- Analyzed contact angle progression across Cassie, Wenzel, and impregnation regimes.
- Varied substrate feature periodicity to observe effects on wetting behavior.
Main Results:
- Wetting diagrams deviate from common curves as feature size approaches 10 fluid diameters.
- Macroscopic Cassie and Wenzel models lose reliability at this scale.
- Confinement effects and evolving substrate-fluid interactions explain deviations.
Conclusions:
- Substrate roughness at the molecular scale fundamentally alters fluid wetting.
- Macroscopic models are inadequate for predicting wetting on nanoscale rough surfaces.
- Confinement and interaction strength are key factors in nanoscale wetting phenomena.
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