Stereocomplexation of polylactide enhanced by poly(methyl methacrylate): improved processability and thermomechanical...

Stereocomplexable polylactides (PLAs) with improved processability and thermomechanical properties have been prepared by one-step melt blending of high-molecular-weight poly(l-lactide) (PLLA), poly(d-lactide) (PDLA), and poly(methyl methacrylate) (PMMA). Crystallization of PLA stereocomplexes occurred during cooling from the melt, and, surprisingly, PMMA enhanced the amount of stereocomplex formation, especially with the addition of 30-40 % PMMA. The prepared ternary blends were found to be miscible, and such miscibility is likely a key factor to the role of PMMA in enhancing stereocomplexation. In addition, the incorporation of PMMA during compounding substantially raised the melt viscosity at 230 °C. Therefore, to some extent, the use of PMMA could also overcome processing difficulties associated with low viscosities of stereocomplexable PLA-based materials. Semicrystalline miscible blends with good transparency were recovered after injection molding, and in a first approach, the thermomechanical properties could be tuned by the PMMA content. Superior storage modulus and thermal resistance to deformation were thereby found for semicrystalline ternary blends compared to binary PLLA/PMMA blends. The amount of PLA stereocomplexes could be significantly increased with an additional thermal treatment, without compromising transparency. This could result in a remarkable thermal resistance to deformation at much higher temperatures than with conventional PLA. Consequently, stereocomplex crystallization into miscible PLLA/PDLA/PMMA blends represents a relevant approach to developing transparent, heat-resistant, and partly biobased polymers using conventional injection-molding processes.