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Updated: May 6, 2026

Processing of Bulk Nanocrystalline Metals at the US Army Research Laboratory
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Semisolid metal processing techniques for nondendritic feedstock production.

M N Mohammed1, M Z Omar, M S Salleh

  • 1Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), 43600 Bangi, Selangor, Malaysia.

Thescientificworldjournal
|November 7, 2013
PubMed
Summary

Semisolid metal (SSM) processing requires specific microstructures for successful thixoforming. This paper reviews technologies and mechanisms for creating these essential globular microstructures in feedstock materials.

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Area of Science:

  • Materials Science
  • Metallurgy
  • Manufacturing Processes

Background:

  • Semisolid metal (SSM) processing, also known as thixoforming, is an advanced manufacturing technology.
  • It involves forming metal alloys within their solidus and liquidus temperature range.
  • Successful SSM processing relies on a specific feedstock microstructure: near-globular solid grains dispersed in a liquid matrix.

Purpose of the Study:

  • To classify existing SSM processing technologies.
  • To review mechanisms responsible for microstructural changes during feedstock preparation for SSM.
  • To provide a comprehensive understanding of SSM feedstock development.

Main Methods:

  • Literature review and classification of SSM technologies.
  • Analysis of microstructural evolution mechanisms in SSM feedstock.

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  • Synthesis of information on feedstock preparation techniques.
  • Main Results:

    • Identification and categorization of various SSM feedstock production technologies.
    • Detailed explanation of mechanisms influencing grain morphology and distribution.
    • Highlighting the critical role of feedstock microstructure in SSM success.

    Conclusions:

    • The development of effective SSM technologies hinges on precise control of feedstock microstructure.
    • Understanding the underlying mechanisms of microstructural alteration is key to optimizing SSM processing.
    • This review consolidates knowledge on SSM technologies and feedstock preparation for industrial application.