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Updated: May 6, 2026

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Coronoid-Temporalis Pedicled Flap for Orbital Floor Defect Reconstruction
Published on: December 5, 2025
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Hardware removal after osseous free flap reconstruction.
Kristine E Day1, Renee Desmond, J Scott Magnuson
1Department of Surgery, Division of Otolaryngology, University of Alabama at Birmingham, Birmingham, Alabama, USA.
Summary
Hardware removal after mandibular reconstruction is common, especially within the first year. Continued tobacco use is a significant risk factor for hardware removal in these vascularized osseous free flap cases.
Area of Science:
- Oral and Maxillofacial Surgery
- Plastic Surgery
- Biomaterials Engineering
Background:
- Mandibular reconstruction with vascularized osseous free flaps is a complex procedure.
- Hardware complications, such as removal, can impact patient outcomes.
- Identifying risk factors for hardware removal is crucial for improving reconstructive surgery success.
Purpose of the Study:
- To identify risk factors for hardware removal in patients undergoing mandibular reconstruction.
- To compare hardware removal rates between osteocutaneous radial forearm free flaps and fibular flaps.
- To describe the outcomes and fate of implanted hardware after removal.
Main Methods:
- A retrospective case series design was employed.
- Data were collected from 213 patients who underwent 227 vascularized osseous mandibular reconstructions between 2004 and 2012.
- Manual chart review was used to identify patients requiring hardware removal.
Main Results:
- Hardware removal occurred in 16% (34/213) of cases, with a median time to removal of 10 months.
- Osteocutaneous radial forearm free flaps had a higher hardware removal rate (9.9%) compared to fibula flaps (6.1%).
- Infection or exposure were the most common reasons for hardware removal, typically within the first year.
Conclusions:
- Continued tobacco use post-reconstruction was significantly associated with hardware removal (P = .03).
- Hardware removal is most frequently necessitated by infection or exposure within the first year after surgery.
- In most instances, the underlying bone heals successfully following hardware removal, resolving the complication.

