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The a3 problem solving report: a 10-step scientific method to execute performance improvements in an academic
James A Bassuk1, Ida M Washington
1Department of Research Continuous Performance Improvement, Seattle Children's Research Institute, Seattle, Washington, United States of America.
Plos One
|November 9, 2013
Summary
This study demonstrates applying A3 Problem Solving Reports from the Toyota Production System to a research vivarium. This lean management approach, Continuous Performance Improvement, successfully resolved issues with veterinary input and animal health inspections.
Area of Science:
- Veterinary Medicine
- Lean Management
- Quality Improvement
Background:
- Research vivariums require efficient operational processes.
- Traditional problem-solving methods may not yield measurable improvements.
- Lean methodologies offer a structured approach to enhance healthcare management.
Purpose of the Study:
- To illustrate the application of A3 Problem Solving Reports in a research vivarium setting.
- To demonstrate the use of Continuous Performance Improvement for operational enhancements.
- To align a 10-step problem-solving method with the Plan-Do-Check-Act cycle for quantitative analysis.
Main Methods:
- Utilized the A3 Problem Solving Report format, a 10-step scientific method.
- Applied lean management principles and Continuous Performance Improvement.
- Employed the Five Whys analysis to identify root causes for identified issues.
- Aligned the 10-step method with Shewhart's Plan-Do-Check-Act cycle for quantitative assessment.
Main Results:
- Successfully completed 9 A3 Problem Solving Reports in the vivarium during fiscal year 2012.
- Report #1 resolved issues with veterinary input on sick animal cases.
- Report #7 established a standard for tracking weekend/holiday animal health inspections.
- Both reports demonstrated successful outcomes validated by audit plans.
Conclusions:
- The A3 Problem Solving methodology provides a disciplined framework for problem reporting and resolution in a vivarium.
- Continuous Performance Improvement, using A3 Thinking, leads to measurable operational enhancements.
- The study validated the effectiveness of lean approaches in research vivarium management.

