Technical aspects of prosthetically guided maxillofacial surgery of the mandible. A pilot test study

A test of the accuracy in transferring the virtual data into the surgical environment was carried out. Differences between the virtually planned and the actual position during surgery of the rapid prototyped guides and the bone plates were investigated. The accuracy of the method was evaluated in terms of the precision of cuts in the mandible, the final positions of the rami and condyles, and the sectioning precision of the fibula. The guide position presented a mean value dislocation of 0.6 mm in the right side and of 4.1 mm in the left side; the cut line of the mandible presented an angular deviation of 2.9° (right) and of 17.5° (left). The right condyle was positioned 2.5 ± 0.05 mm more medial than native position, and the left condyle 5.2 ± 0.05 mm medial. The total length was 0.3 ± 0.05 mm short of the virtually projected length at the inferior margin of the mandible and 1.9 ± 0.05 mm longer than projected at the superior margin. The Prosthetically Guided Maxillofacial Surgery (PGMS) is a viable way to improve the precision of mandibular reconstruction using a fibula free flap.