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Updated: Apr 20, 2026

Continuously-stirred Anaerobic Digester to Convert Organic Wastes into Biogas: System Setup and Basic Operation
Published on: July 13, 2012
Dynamic biogas upgrading based on the Sabatier process: thermodynamic and dynamic process simulation.
Lars Jürgensen1, Ehiaze Augustine Ehimen2, Jens Born3
1Aalborg University Esbjerg, Niels Bohrsvej 8, 6700 Esbjerg, Denmark; Flensburg University of Applied Sciences, Kanzleistr. 91, 24937 Flensburg, Germany.
Generating substitute natural gas (SNG) from biogas and renewable hydrogen is feasible. A single reactor setup can produce SNG meeting gas grid standards, controllable via the H2/CO2 ratio for optimal energy content.
Area of Science:
- Chemical Engineering
- Renewable Energy Systems
- Biotechnology
Background:
- Biogas from anaerobic digestion is a renewable resource.
- Hydrogen from renewable energy systems offers a clean energy carrier.
- Integrating these sources for substitute natural gas (SNG) production is a key area for sustainable energy.
Purpose of the Study:
- To investigate the feasibility of SNG generation using biogas and renewable hydrogen.
- To develop and verify an integrated approach for a biogas-based Sabatier process.
- To assess the controllability of SNG quality for gas grid standards.
Main Methods:
- Thermodynamic equilibrium analysis.
- Kinetic reactor modeling and transient simulation.
- Experimental verification using a lab-scale heterogeneous methanation reactor.
Main Results:
- A single reactor setup can produce SNG meeting gas grid standards.
- SNG quality (Wobbe index, CO2 content, calorific value) is controllable via the H2/CO2 ratio.
- An optimal H2/CO2 ratio of 3.45-3.7 yields high calorific value and Wobbe index.
- Dynamic simulations confirmed rapid process start-up (minutes) for utilizing surplus renewable electricity.
Conclusions:
- The biogas-based Sabatier process is a feasible method for SNG production.
- The process is controllable and can meet gas grid specifications.
- The system efficiently integrates renewable energy sources for gas production.
Related Concept Videos
Bioreactor Design and Operational System
Bioreactor Controls-II
Scale-Up Processes
Bioreactor Controls-I
Bioreactor Controls-III

