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Updated: Apr 19, 2026

Printing Fabrication of Bulk Heterojunction Solar Cells and In Situ Morphology Characterization
Published on: January 29, 2017
Sequential deposition: optimization of solvent swelling for high-performance polymer solar cells
Yao Liu1, Feng Liu, Hsin-Wei Wang
1Department of Polymer Science & Engineering, Conte Center for Polymer Research, 120 Governors Drive, University of Massachusetts , Amherst, Massachusetts 01003, United States.
Optimizing organic solar cells using solvent swelling sequential deposition created ideal bulk heterojunctions. This method achieved a record 7.59% power conversion efficiency for DPP polymer-based devices.
Area of Science:
- Materials Science
- Organic Electronics
- Photovoltaics
Background:
- Organic solar cells (OSCs) offer a promising alternative to conventional photovoltaics due to their flexibility and low-cost fabrication.
- Achieving optimal morphology in the bulk heterojunction (BHJ) active layer is crucial for efficient charge generation and transport in OSCs.
- Sequential deposition methods are attractive for OSC fabrication but often require thermal annealing to optimize morphology.
Purpose of the Study:
- To investigate the impact of solvent swelling on the morphology and performance of organic solar cells fabricated via sequential deposition.
- To explore solvent swelling as an alternative to thermal annealing for optimizing BHJ morphology in DPP-based OSCs.
- To achieve high power conversion efficiency (PCE) in OSCs using a simplified sequential processing method.
Main Methods:
- Systematic optimization of organic solar cells using a DPP polymer via a solvent swelling assisted sequential deposition process.
- Morphological and structural characterization of the active layer films.
- Device performance testing to evaluate power conversion efficiency (PCE), open-circuit voltage (Voc), short-circuit current density (Jsc), and fill factor (FF).
Main Results:
- Solvent swelling successfully induced ideal bulk heterojunction morphology, leading to improved device performance.
- A distinct trilayered morphology was observed, with preferential segregation of donor and acceptor materials.
- The optimized sequential deposition strategy, by tuning PC71BM solution concentration, yielded a high PCE of 7.59% without thermal annealing.
Conclusions:
- Solvent swelling is an effective strategy for controlling morphology and enhancing performance in sequentially deposited organic solar cells.
- This approach offers a simplified and efficient alternative to thermal annealing for fabricating high-performance DPP-based OSCs.
- The achieved 7.59% PCE represents a significant advancement for sequential processing methods in organic photovoltaics.
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