Control of particle size by feed composition in the nanolatexes produced via monomer-starved semicontinuous emulsion...

Conventional batch and semicontinuous emulsion copolymerizations often produce large particles whose size cannot be easily correlated with the comonomer feed compositions, and are to some degree susceptible to composition drift. In contrast, we found that copolymer nanolatexes made via semicontinuous monomer-starved emulsion copolymerizations are featured with an average nanoparticle size being controlled by the feed composition, a high conversion achieved, and a high degree of particle composition uniformity. This was achieved because the rate of particle growth, during nucleation, was controlled by the rate of comonomer addition, and the copolymer composition, surfactant parking area on the particles, and nucleation efficiency determined by the comonomer feed composition. Two model systems, methyl methacrylate/styrene and vinyl acetate/butyl acrylate, with significant differences in water solubility were studied. Monomers were added to the aqueous solution of sodium dodecylsulfate and potassium persulfate at a low rate to achieve high instantaneous conversions.