A versatile apparatus for the fine-tuned synthesis of cluster-based materials

In this paper, a custom-designed experimental setup for the fine-tuned synthesis of various cluster-based materials is presented. Providing custom-designed deposition stages and special sample holders it offers a high degree of control over the sample characteristics such as the cluster size, cluster amounts, and sample homogeneity in combination with high sample purity. The system is capable of producing thin films of pure clusters and various cluster-matrix combinations with cluster sizes ranging from single atoms up to aggregates of several thousand atoms. Two custom-designed deposition stages are available, one utilizes the full cluster beam, yielding micrograms of pure clusters within a few hours and the second one uses mass-separated clusters (mass-resolution between 2% and 10%), yielding nanograms of pure clusters in the same timescale. Furthermore, at the second deposition stage, a variety of matrix materials can be co-deposited at a controlled sample temperature between 153 K and 673 K. In order to prove the capabilities of the apparatus, a series of experiments with Fe clusters embedded in Ag matrices with different volume fractions of clusters were carried out. Energy dispersive X-ray spectroscopy measurements revealed that the amount of deposited clusters as well as the sample homogeneity can be controlled with an outstanding accuracy of 10%. Additional measurements of the magnetic properties indicated the presence of separated clusters for volume fractions of clusters around 2 volume percent (vol. %), while above this concentration (10 vol. %) a partial aggregation of the clusters was observed. It was also shown that the resulting thin films are nearly oxygen free, which ascertains that oxygen sensitive materials can be safely handled in this newly developed apparatus.