Electrolytic reduction of liquid metal oxides and its application to reconfigurable structured devices

Structured metallic patterns are routinely used for a wide variety of applications, ranging from electronic circuits to plasmonics and metamaterials. Numerous techniques have been developed for the fabrication of these devices, in which the metal patterns are typically formed using conventional metals. While this approach has proven very successful, it does generally limit the ability to reconfigure the geometry of the overall device. Here, we demonstrate the ability to create artificially structured metallic devices using liquid metals, in which the configuration can be altered via the electrolysis of saline solutions or deionized water. We accomplish this using an elastomeric mold with two different sets of embedded microfluidic channels that are patterned and injected with EGaIn and water, respectively. The electrochemical reaction is then used to etch the thin oxide layer that forms on eutectic gallium indium (EGaIn) in a controlled reproducible manner. Once the oxide layer is dissolved locally, the underlying liquid metal retracts away from the original position to a position where a new stable oxide layer can reform, which is equivalent to erasing a section of the liquid metal. To allow for full reconfigurability, the entire device can be reset by refilling all of the microchannels with EGaIn.