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Optimization of multiple quality characteristics in bone drilling using grey relational analysis.

Rupesh Kumar Pandey1, Sudhansu Sekhar Panda1

  • 1Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna 800013, India.

Journal of Orthopaedics
|April 2, 2015
PubMed
Summary
This summary is machine-generated.

Optimizing bone drilling involves finding the best feed rate and spindle speed. A feed rate of 40 mm/min and spindle speed of 500 rpm minimize temperature, force, and surface roughness, reducing bone tissue injury.

Keywords:
Analysis of variance (ANOVA)Bone drillingGrey relational analysis (GRA)Optimization

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Area of Science:

  • Biomaterials Engineering
  • Orthopedic Surgery
  • Manufacturing Processes

Background:

  • Bone drilling is crucial for fracture fixation using implants like screws and plates.
  • Minimally invasive drilling techniques are increasingly important for enhanced bone healing and fixation.
  • Optimizing drilling parameters is essential to minimize thermal damage and improve surgical outcomes.

Purpose of the Study:

  • To determine optimal cutting conditions for minimizing temperature, force, and surface roughness during bone drilling.
  • To investigate the simultaneous optimization of multiple quality characteristics in bone drilling.
  • To reduce bone tissue injury through optimized drilling parameters.

Main Methods:

  • Performed drilling experiments on bovine bone using a full factorial design.
  • Utilized grey relational analysis (GRA) to determine the optimal drilling parameters based on grey relational grade (GRG).
  • Employed analysis of variance (ANOVA) to assess the influence of feed rate and spindle speed on GRG, validated by confirmation experiments.

Main Results:

  • The optimal drilling parameters identified were a feed rate of 40 mm/min and a spindle speed of 500 rpm.
  • These conditions yielded the highest grey relational grade, indicating simultaneous minimization of temperature, force, and surface roughness.
  • Feed rate (59.49%) had a greater impact than spindle speed (37.69%) on the overall performance characteristics.

Conclusions:

  • Grey relational analysis effectively simplifies multi-response optimization in bone drilling by providing a single performance index (GRG).
  • The recommended drilling parameters can significantly minimize bone tissue damage during surgical procedures.
  • This methodology offers a systematic approach to optimizing bone drilling for improved clinical results.