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Four-Dimensional (4D) Printing: A New Evolution in Computed Tomography-Guided Stereolithographic Modeling. Principles
Michael P Chae1, David J Hunter-Smith1, Inoka De-Silva2
1Department of Plastic and Reconstructive Surgery, Frankston Hospital, Victoria, Australia.
Journal of Reconstructive Microsurgery
|April 14, 2015
Summary
Four-dimensional (4D) printing, which adds time as a fourth dimension to 3D printing, accurately captures metacarpal transitions during thumb movement. This innovative technique enhances preoperative planning by providing complex spatiotemporal anatomical details.
Area of Science:
- Biomedical Engineering
- Medical Imaging
- Surgical Planning
Background:
- Three-dimensional (3D) printing has revolutionized preoperative planning by enabling rapid, affordable, office-based manufacturing of haptic biomodels.
- Traditional 3D printing techniques like stereolithography have been surpassed by newer, faster methods.
- This study introduces four-dimensional (4D) printing, incorporating time as the fourth dimension into 3D printing.
Purpose of the Study:
- To introduce and demonstrate the principles of 4D printing.
- To validate the accuracy of 4D printing in representing anatomical changes over time.
- To explore the potential of 4D printing for improving surgical preoperative planning.
Main Methods:
- Bones of the thumb ray were 3D printed across various movements to illustrate 4D printing.
- 4D computed tomography with single volume acquisition was employed to minimize radiation exposure.
- Models were fabricated using a 3D printer, with validation involving comparison of metacarpal angles from 4D imaging and printed models.
Main Results:
- 4D printing successfully depicted the transitional positions of metacarpals during thumb movements (abduction, opposition, key pinch).
- Validation confirmed the accuracy of the 4D-printed models in representing anatomical changes.
- The study successfully demonstrated the feasibility and accuracy of 4D printing for dynamic anatomical structures.
Conclusions:
- 4D printing accurately represents dynamic anatomical changes, such as metacarpal movement during thumb motion.
- The incorporation of time as a fourth dimension allows for effortless delivery of complex spatiotemporal anatomical details.
- 4D printing holds significant potential to substantially improve the precision and effectiveness of preoperative surgical planning.

