Related Experiment Video
Updated: Apr 13, 2026

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3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
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Patient-specific reconstruction plates are the missing link in computer-assisted mandibular reconstruction: A
Carl-Peter Cornelius1, Wenko Smolka1, Goetz A Giessler2
1Department of Oral and Maxillofacial Surgery, Ludwig-Maximilians-University, Munich, Germany.
Summary
Computerized, numerically-controlled (CNC) milled, patient-specific mandibular plates (PSMP) integrate seamlessly into virtual surgical planning for mandibular reconstruction. This digital workflow enhances accuracy and patient outcomes in free fibula flap procedures.
Area of Science:
- Oral and Maxillofacial Surgery
- Biomedical Engineering
- Digital Dentistry
Background:
- Virtual surgical planning (VSP) and CAD/CAM technologies have advanced mandibular reconstruction.
- Current methods often rely on prebent plates, introducing analogue steps and limiting digital workflow accuracy.
- Patient-specific instrumentation is crucial for optimizing digital workflows in complex reconstructions.
Observation:
- This study demonstrates the clinical integration of computer-controlled, numerically-controlled (CNC) milled patient-specific mandibular plates (PSMP) in a virtual workflow.
- The PSMP were utilized in computer-assisted mandibular free fibula flap reconstruction.
- Intraoperative assessment revealed excellent fit of bone segments and plate arms.
Findings:
- Postoperative CT scans confirmed precise approximation of the PSMP and fibular segments.
- Good alignment was achieved between native mandible and fibular segments, as well as intersegmentally.
- A 12-month follow-up showed uneventful healing with robust bony consolidation.
Implications:
- Automated fabrication of patient-specific mandibular plates bridges the gap in the virtual workflow for computer-assisted reconstruction.
- This approach enhances the precision and efficiency of mandibular free fibula flap reconstruction.
- The digital integration of PSMP represents a significant advancement in reconstructive surgery planning and execution.

