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Lumbar compression forces while lifting and carrying with two and four workers.

Steven Visser1, Gert S Faber2, Marco J M Hoozemans2

  • 1Coronel Institute of Occupational Health, Academic Medical Center, University of Amsterdam, Amsterdam, the Netherlands.

Applied Ergonomics
|May 12, 2015
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Summary

Team lifting heavy loads requires careful planning. Lifting 50 kg with two workers causes higher lumbar forces than lifting 100 kg with four, especially on uneven terrain.

Keywords:
Compression forceTeam carryingTeam lifting

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Area of Science:

  • Occupational Health
  • Biomechanics
  • Ergonomics

Background:

  • Manual handling of loads exceeding 25 kg often necessitates team lifting when mechanical aids are unavailable.
  • Construction sites present frequent manual lifting and carrying tasks, posing risks of lumbar injury.

Purpose of the Study:

  • To quantify mean, maximum, and variability of peak lumbar compression forces during team lifting and carrying tasks.
  • To compare lumbar forces between two-worker (50 kg) and four-worker (100 kg) lifting scenarios.
  • To investigate the impact of terrain (level ground vs. obstacles/platforms) on lumbar compression forces.

Main Methods:

  • Twelve ironworkers participated in a controlled laboratory experiment.
  • Participants performed two-worker (50 kg) and four-worker (100 kg) lifting and carrying tasks.
  • Peak lumbar compression forces were measured during these tasks.

Main Results:

  • Two-worker lifts (50 kg) generated significantly higher mean (537 N) and maximum (586 N) peak lumbar compression forces compared to four-worker lifts (100 kg).
  • Lumbar compression forces were lowest when carrying loads on level ground.
  • Forces increased significantly when navigating obstacles and ascending platforms.
  • A rectangular four-worker line-up for 100 kg lifts resulted in lower compression forces than a two-worker setup for 50 kg lifts.

Conclusions:

  • Distributing heavier loads among more workers (e.g., 100 kg with four workers) can reduce individual lumbar compression forces compared to lighter loads with fewer workers (e.g., 50 kg with two).
  • Carrying routes should be cleared of obstacles to minimize biomechanical stress during manual load handling.
  • Ergonomic guidelines should consider load distribution and terrain when planning team lifting operations.