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Related Experiment Video

Updated: Apr 10, 2026

A Fabrication Method for Highly Stretchable Conductors with Silver Nanowires
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Stretchable Silver Nanowire-Elastomer Composite Microelectrodes with Tailored Electrical Properties.

Vincent Martinez1, Flurin Stauffer1, Mohammed O Adagunodo1

  • 1Laboratory of Biosensors and Bioelectronics, Institute for Biomedical Engineering, ETH Zurich, Gloriastrasse 35, ETZ F76, CH-8092 Zurich, Switzerland.

ACS Applied Materials & Interfaces
|June 13, 2015
PubMed
Summary

We developed a new photolithography method to create 3D silver nanowire networks in flexible materials. This process enables highly sensitive, stretchable strain sensors and conductors for mass production.

Keywords:
gridphotolithographysilver nanowiresstrain sensorsstretchable conductorsvias

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Area of Science:

  • Materials Science
  • Nanotechnology
  • Electrical Engineering

Background:

  • Stretchable electronics require robust conductive materials.
  • Fabricating complex 3D conductive networks on various substrates remains challenging.

Purpose of the Study:

  • To introduce a versatile photolithography process for fabricating 3D silver nanowire (AgNW) networks in polydimethylsiloxane (PDMS).
  • To characterize the electromechanical properties of AgNW-PDMS microelectrodes, focusing on geometry-dependent behavior.

Main Methods:

  • Photolithography for in-plane AgNW pattern control.
  • Centrifugation for uniform AgNW film thickness deposition.
  • Systematic electromechanical testing of fabricated microelectrodes.

Main Results:

  • Achieved sheet resistances as low as 0.6 Ω/sq.
  • Demonstrated gauge factors ranging from 0.01 to 100, dependent on electrode geometry (thickness and lateral dimensions).
  • Exhibited stretchability exceeding 50% uniaxial strain.

Conclusions:

  • The developed process enables wafer-scale production of high-density stretchable conductors and sensitive strain sensors.
  • The findings highlight the importance of both thickness and lateral dimensions in determining microelectrode performance.
  • This versatile technique has direct implications for the mass production of advanced stretchable electronic devices.