Effects of the positive feedback loop in polymerization on the reaction-induced phase separation of polymer mixtures

Phase separation of mixtures composed of a guest polymer dissolved in monomer of a host polymer was induced by photopolymerization. From the polymerization kinetics, it was found that for the host polymer with the glass transition temperature (Tg) higher than the experimental temperature, the Trommsdorff-Norrish effect emerges, providing a method to terminate the phase separation at various intermediate stages of the process and thereby a variety of morphologies can be constructed. For the host polymers with (Tg) lower than the experimental temperature, the freezing process of morphology is not complete, leading to the secondary phase separation inside the domains already generated by the primary process. The kinetics of this secondary phase separation indicates that the peculiar morphology like "sunny-side-up egg"-like structures was generated via spinodal decomposition. The experimental results obtained in this study show that the competition between photopolymerization and phase separation can provide a useful method of materials design in the micro- and sub-micrometer scales.