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Published on: March 17, 2008
"Micro to macro (M2M)"--A novel approach for intravenous delivery of propofol
1Department of Chemical Engineering, University of Florida, Gainesville, FL 32611, USA.
Purpose:
Propofol emulsions have limited shelf life and safety concerns for injection. Microemulsions of propofol are thermodynamically stable and simpler to manufacture, but cause additional pain on injection. We propose a novel micro to macro (M2M) approach of destabilizing a microemulsion immediately prior to injection.
Methods:
Microemulsions of propofol were prepared at two to three times the drug loadings of commercial formulations. We determined suitable microemulsion compositions which destabilize into macroemulsions after two or three fold dilutions with water. Droplet growth after dilution was measured with dynamic light scattering. Increasing solution turbidity after dilution was also measured optically with millisecond resolution. Experimental data was analyzed in the context of a coalescence model.
Results:
Microemulsions rapidly coalesce into larger droplet size macroemulsions after dilution according to the phase diagram shift. The resulting macroemulsions are metastable retaining their droplet size for several hours. Droplet growth occurs on the order of seconds and a metastable size of about 1 micron is reached in minutes. Rates of droplet growth and metastable droplet sizes depend on the surfactant composition. The coalescence model predicts droplet growth with good agreement but only after accounting for the finite probability of coalescence from each collision.
Conclusions:
The M2M concept has been demonstrated for the anesthetic drug propofol which may improve stability and manufacturability in addition to reducing pain on injection. This approach could be adapted to other hydrophobic vesicant drugs as well.
Insights
A novel micro to macro (M2M) approach transforms propofol microemulsions into macroemulsions just before injection. This method enhances stability, manufacturability, and may reduce injection pain for anesthetic drugs.
Area of Science:
- Pharmaceutical Sciences
- Materials Science
- Chemical Engineering
Background:
- Propofol emulsions face challenges with limited shelf life and injection site pain.
- Microemulsions offer improved stability and simpler manufacturing but can increase injection discomfort.
Purpose of the Study:
- To introduce and validate a novel micro to macro (M2M) approach for propofol formulations.
- To destabilize propofol microemulsions into macroemulsions immediately prior to administration.
Main Methods:
- Preparation of propofol microemulsions at high drug loadings.
- Determination of compositions that destabilize into macroemulsions upon aqueous dilution.
- Measurement of droplet growth using dynamic light scattering and turbidity.
- Analysis of experimental data using a coalescence model.
Main Results:
- Dilution-induced destabilization of microemulsions into macroemulsions occurs rapidly (seconds to minutes).
- Resulting macroemulsions are metastable with droplet sizes around 1 micron, stable for hours.
- Coalescence model accurately predicts droplet growth kinetics with adjusted parameters.
Conclusions:
- The M2M approach is feasible for propofol, potentially improving drug product stability and reducing injection pain.
- This strategy may be applicable to other hydrophobic vesicant drugs, enhancing formulation options.
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