Optimal heating condition of mouthguard sheet in vacuum-pressure formation: part 2 Olefin-based thermoplastic...

The purposes of this study were to clarify the suitable heating conditions during vacuum-pressure formation of olefin copolymer sheets and to examine the sheet temperature at molding and the thickness of the molded mouthguard. Mouthguards were fabricated using 4.0-mm-thick olefin copolymer sheets utilizing a vacuum-pressure forming device, and then, 10 s of vacuum forming and 2 min of compression molding were applied. Three heating conditions were investigated. They were, defined by the degree of sagging observed at the center of the softened sheet (10, 15, or 20 mm lower than the clamp (H-10, H-15, or H-20, respectively)). The working model was trimmed to the height of 20 mm at the maxillary central incisor and 15 mm at the mesiobuccal cusp of the maxillary first molar. The temperature on both the directly heated and the non-heated surfaces of the mouthguard sheet was measured by the radiation thermometer for each condition. The thickness of mouthguard sheets after fabrication was determined for the incisal portion (incisal edge and labial surface) and molar portion (cusp and buccal surface), and dimensional measurements were obtained using a measuring device. Differences in the thickness due to the heating condition of the sheets were analyzed by one-way analysis of variance and Bonferroni's multiple comparison tests. The temperature difference between the heated and non-heated surfaces was highest under H-10. Sheet temperature under H-15 and H-20 was almost the same. The thickness differences were noted at incisal edge, cusp, and buccal surface, and H-15 was the greatest. This study demonstrated that heating of the sheet resulting in sag of 15 mm or more was necessary for sufficient softening of the sheet and that the mouthguard thickness decreased with increased sag. In conclusion, sag of 15 mm can be recommended as a good indicator of appropriate molding timing for this material.