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Updated: Apr 3, 2026

Formation of Dispersible Taohong Siwu Tablets
Published on: February 3, 2023
Feasability of a new process to produce fast disintegrating pellets as novel multiparticulate dosage form for
Thanh Huong Hoang Thi1, Siham Lhafidi1, Simone Pinto Carneiro2
1Univ. Lille, Inserm, CHU Lille, U 1008-Controlled Drug Delivery Systems and Biomaterials, F-5900 Lille, France.
Insights
A novel orally disintegrating system using microcrystalline cellulose-based pellets was developed for pediatric patients. This system ensures rapid disintegration and fast drug release, overcoming challenges with pediatric dosage forms.
Area of Science:
- Pharmaceutical Technology
- Drug Delivery Systems
- Pediatric Formulations
Background:
- Pediatric patients often struggle with swallowing solid dosage forms like tablets and capsules.
- Developing age-appropriate and flexible-dosed medications for children presents significant formulation challenges.
Purpose of the Study:
- To develop a novel orally disintegrating multiparticulate system for pediatric use.
- To create an alternative dosage form addressing swallowing difficulties and dose variability in children.
Main Methods:
- Acetaminophen-loaded microcrystalline cellulose pellets were prepared using extrusion/spheronization and freeze-drying.
- Pellet characteristics (size, sphericity, friability, drug release) were evaluated.
- In vitro disintegration and internal porous structure (mercury intrusion, gas adsorption, SEM) were analyzed.
Main Results:
- High drug loading (up to 75% w/w) pellets with good sphericity and low friability were produced.
- Pellets demonstrated instantaneous disintegration (<5s) due to a porous internal structure.
- Over 90% acetaminophen release was achieved within 15 minutes.
Conclusions:
- The developed orally disintegrating multiparticulate system offers an age-appropriate and easily administrable dosage form for pediatric populations.
- This novel system provides dosing flexibility and overcomes common administration issues in children.
- The freeze-dried pellets exhibit favorable mechanical properties alongside rapid disintegration and dissolution.
Abstract:
Novel orally disintegrating system based on multiparticulate form was developed, offering an alternative to encounter major issues in the design of dosage form for pediatric patients, i.e., the difficulty in swallowing large solid dosage form (tablet or capsule), and the requirement to cover a broad range of doses for different age groups. Microcrystalline cellulose-based pellets containing acetaminophen were prepared via extrusion/spheronization followed by freeze-drying. The in vitro disintegration behavior of these pellets was quantitatively measured with a texture analyzer. Mercury intrusion and gas adsorption techniques, scanning electron microscopy of pellet surface and cross-section were performed in order to characterize their internal porous structure. Pellets characteristics such as size distribution, sphericity, friability and drug release were also determined. The developing process was able to produce pellets containing high drug loading (25, 50 and up to 75%, w/w) with good sphericity (aspect ratio ∼1) and low friability. The pellets exhibited an instantaneous disintegration upon contact with water, which was indicated by two parameters: the disintegration onset was approximating to 0, and the disintegration time less than 5s. The fast disintegration behavior is correlated with the pellet internal structure characterized by a capillary network with pore diameter varying from 0.1 to 10μm. Such a structure not only ensured a rapid disintegration but it also offers to freeze-dried pellets adequate mechanical properties in comparison with conventional freeze-dried forms. Due to pellet disintegration, fast dissolution of acetaminophen was achieved, i.e., more than 90% of drug released within 15min. This novel multiparticulate system offers novel age-appropriate dosage form for pediatric population owing to their facility of administration (fast disintegration) and dosing flexibility (divided and reduced-size solid form).
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