The effects of air gap reflections during air-coupled leaky Lamb wave inspection of thin plates

Air-coupled ultrasonic inspection using leaky Lamb waves offers attractive possibilities for non-contact testing of plate materials and structures. A common method uses an air-coupled pitch-catch configuration, which comprises a transmitter and a receiver positioned at oblique angles to a thin plate. It is well known that the angle of incidence of the ultrasonic bulk wave in the air can be used to preferentially generate specific Lamb wave modes in the plate in a non-contact manner, depending on the plate dimensions and material properties. Multiple reflections of the ultrasonic waves in the air gap between the transmitter and the plate can produce additional delayed waves entering the plate at angles of incidence that are different to those of the original bulk wave source. Similarly, multiple reflections of the leaky Lamb waves in the air gap between the plate and an inclined receiver may then have different angles of incidence and propagation delays when arriving at the receiver and hence the signal analysis may become complex, potentially leading to confusion in the identification of the wave modes. To obtain a better understanding of the generation, propagation and detection of leaky Lamb waves and the effects of reflected waves within the air gaps, a multiphysics model using finite element methods was established. This model facilitated the visualisation of the propagation of the reflected waves between the transducers and the plate, the subsequent generation of additional Lamb wave signals within the plate itself, their leakage into the adjacent air, and the reflections of the leaky waves in the air gap between the plate and receiver. Multiple simulations were performed to evaluate the propagation and reflection of signals produced at different transducer incidence angles. Experimental measurements in air were in good agreement with simulation, which verified that the multiphysics model can provide a convenient and accurate way to interpret the signals in air-coupled ultrasonic inspection using leaky Lamb waves.