Dewetting Transitions of Dropwise Condensation on Nanotexture-Enhanced Superhydrophobic Surfaces

Although realizing dewetting transitions of droplets spontaneously on solid textured surfaces is quite challenging, it has become a key research topic in many practical applications that require highly efficient removal of liquid. Despite intensive efforts over the past few decades, due to impalement of vapor pockets inducing strong pinning of the contact lines, how to realize the self-removal of small droplets trapped in the textures remains an urgent problem. We report an in situ spontaneous dewetting transition of condensed droplets occurring on pillared surfaces with two-tier roughness, from the valleys to the tops of the pillars, owing to the nanotexture-enhanced superhydrophobicity, as well as the topology of the micropillars. Three wetting transition modes are observed. It is found that a further decreased Laplace pressure on the top side of the individual droplets accounts for such a surprising transition and self-removal of condensed water. An explicit model is constructed, which quite effectively predicts the Laplace pressure of droplets trapped by the textures. Our model also reveals that the critical size of the droplet for transition scales as the spacing of the micropillars. These findings are expected to be crucial to a fundamental understanding, as well as a remarkable strategy to guide the fabrication, of optimum super-water-repellant surfaces.