Ultrafast Synthesis of Multifunctional N-Doped Graphene Foam in an Ethanol Flame

A hard template method to prepare N-doped graphene foams (NGF) with superfast template removal was developed through a pyrolyzing commercial polyurethane (PU) sponge coated with graphene oxide (GO) sheets in an ethanol flame. The removal of the template was fast and facile, and could be completed in less than 60 s in an open environment. The synthesized graphene foams consisted of a unique structure of 3D interconnected hollow struts with highly wrinkled surfaces, and the morphology of the hollow struts could be tuned by controlling the GO dispersion concentration. The foams showed high hydrophobicity and were used as absorbents for a variety of organic solvents and oils. The unique NGF structure afforded a high absorption rate and capacity, and a remarkable 98.7% pore volume of the foam could be utilized for absorption of hexane, exhibiting one of the highest capacity values among existing absorptive counterparts. The N-doping brought higher capacitive performance than conventional graphene foams prepared by chemical vapor deposition on nickel foam templates. The NGFs also displayed high elasticity and could recover completely after 50% compressive strain. Owing to easy availability and reduction environment of the flame, complete thermal decomposition of the PU sponge and highly porous open-cell structure, and flame resistance of the graphene foam, the present flame method was demonstrated to be a simple, effective, and ultrafast approach to fabricate ultra-low-density NGFs with good electromechanical response, excellent organic liquid absorption, and high-energy dissipation capabilities.